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Fusion Bonded Heat Exchangers

Our fusion-bonded stainless plate heat exchanger is a high-performance, ultra-compact solution designed for demanding industrial, HVAC, refrigeration and data-centre cooling applications. The unit is built entirely of corrosion-resistant stainless steel, and utilises a state-of-the-art diffusion/fusion bonding process to join thin corrugated plates. This bonding method eliminates the need for copper or nickel brazing materials, ensuring both exceptional mechanical integrity and contamination-free performance—ideal for hygienic systems, aggressive media and high-purity fluids.

With a compact plate-type design, the exchanger delivers superb thermal efficiency and minimal footprint. The stacked stainless steel plates enable counterflow or optimized flow patterns that extract maximum heat transfer even with small temperature differentials. Combined with our advanced plate corrugation geometry, this offers excellent turbulence, low pressure drops and highly efficient thermal performance.

The fusion-bonded construction provides outstanding resistance to high pressures, wide temperature ranges and thermal cycling fatigue. Typical designs can reliably handle temperatures up to 550 °C (≈ 1020 °F) and high design pressures, depending on size and configuration. The fully welded plate pack means there are no gaskets—resulting in lower maintenance, improved reliability and longer service life.

TIVO Tailored Fusion Bonded Heat Exchangers for a Wide Coverage of Heating and Cooling Applications

Collection of various sized brazed plate heat exchangers with silver metallic plates and copper brazing visible on the sides, arranged in a display showing different models and sizes

TIVO Fusion Bonded Heat Exchangers

Explore TIVO's cutting-edge Fusion Bonded Heat Exchangers solutions, setting new standards in efficiency and reliability. With 15 years of OEM/ODM experience and innovation excellence, we offer a versatile range of BPHEs tailored to meet your specific heating and cooling needs.

Our Fusion Bonded Heat Exchangers series stands at the forefront of technological advancement, delivering unparalleled efficiency and reliability for data centre liquid cooling units (CDUs), immersion cooling tanks,HVAC chillers, industrial refrigeration, district heating/cooling, food & beverage hygienic systems, process oil cooling, ammonia economisers and more.. Whether you're seeking solutions for high-pressure or extreme-temperature environments, TIVO's Fusion Bonded Heat Exchanger elevate your systems to new heights of performance.

Why use TIVO Fusion Bonded Heat Exchangers?

Efficiency you can trust. Value you can measure. Tivo Fusion Bonded Heat Exchangers are designed for high thermal efficiency, ensuring maximum performance in smallest footprint. With a cost-effective, gasket-free design, they minimize maintenance while extending service life From HVAC and refrigeration to industrial processes, renewable energy, and power systems, our exchangers provide reliable, versatile performance wherever heat meets cool. Tivo – smarter heat transfer, built for your success.

Advantages of TIVO Fusion Bonded Heat Exchangers include:

Reliable

100% stainless steel construction—no copper/nickel brazing materials (eliminates contamination risk). Fusion-bonded plate pack with superior fatigue, pressure and temperature resistance

Efficient

High thermal efficiency and compact footprint—ideal for space‐constrained installations

Wide Application

Suited for aggressive, hygienic or high-purity fluids (e.g., water for data-centres, ammonia refrigerants, immersion cooling loop fluids)

Cost-effective

Long lifetime, extremely reliable and minimal maintenance, reducing total cost of ownership. You will save on energy, maintenance, spare parts, and installation. The life-cycle cost over 15-20 years can often be half that of a corresponding gasket solution.

Self-cleaning

Our fusion bonded heat exchanger are normally self-cleaning, thanks to highly turbulent flows. In applications with a high risk of fouling or scaling, Cleaning in Place is easy without disassembly. Read more about plate heat exchanger cleaning.

Customized

By combining plate design, materials, and connections from standard components, we keep lead times short while still maximizing output in your specific application. Fill out our Specification Form below to fulfill your requirement now!

TIVO Heat Exchanger Specifications TIVO Heat Exchanger Plate Specifications